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Heatless Combined Air Dryer

  • Inlet Temperature: 10~60°C
  • Working Pressure Range: 0.6~1.0MPa
  • Ambient Temp: 2~45°C
  • Cooling Water Pressure: 0.2~0.4MPa
  • Cooling Water Temperature: 2~32°C
  • Pressure Dew Point: ≤-40°C
  • Regen Mode: Heatless Regen
  • Cooling: Air/Water Cooled

Product Features

1. Refrigeration system

Adopt internationally famous refrigeration compressor and high performance refrigeration components and other parts, and the system design is perfect.

2. Adsorption system

The tower body is designed and manufactured in accordance with the pressure vessel specification. Selection of domestic famous desiccant, high compressive strength, wear resistance, high temperature resistance, no hydrolysis. Special design is adopted to enable continuous gas supply when the adsorption tower is switched. The slow and safe charging procedure and time-delay switching design eliminates airflow pulsation, prevents the adsorbent from moving and mitigated the impact. Separate filling port and discharge port for easy replacement of adsorbent. Imported pneumatic butterfly valve is selected to ensure the stable operation of equipment.

3. Characteristics of control box

It adopts ATMEL’s high-performance microprocessor chip design. The panel is provided with a clear process flow chart, which can directly display the running state of the equipment. LED display: including operation cycle state, valve switching state and timing selection state display. Highly integrated, high reliability, high cost performance.

Heated Combined Air Dryer – Integrated Refrigerated & Desiccant Two-in-One Compressed Air Dryer

 

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Heatless Combined Air Dryer: All-in-One Refrigeration + Heatless Desiccant Dryer for Versatile Dry Air Demand

Many small and medium-sized manufacturers face dual drying demands: general medium-dry air for regular production and ultra-low dew point air for precision processes. Purchasing separate refrigerated dryers and heatless desiccant dryers leads to extra equipment costs, larger floor occupation and complicated pipeline layout. The Heatless Combined Air Dryer from Sollant integrates refrigeration system and heatless regeneration adsorption tower into a single skid-mounted unit, delivering flexible multi-grade dry air output with simplified operation and lower overall investment.

Core Technical Parameters & Working Principle

This combined dryer adopts two-stage drying logic: the front refrigeration system removes most liquid water, then the rear heatless regeneration adsorption tower deeply removes residual moisture to achieve ≤-40℃ pressure dew point. It uses classic heatless regeneration technology with mature, stable operation logic and fewer heating-related wearing parts.

Key technical indicators from product datasheet:

  • Inlet Compressed Air Temperature: 10~60℃
  • Working Pressure Range: 0.6–1.0MPa (higher pressure customizable)
  • Ambient Temp (Air-cooled version): 2~45℃
  • Cooling Water Spec (Water-cooled version): Pressure 0.2–0.4MPa, Temp 2~32℃
  • Regeneration Mode: Heatless Regen
  • Pressure Dew Point Output: ≤-40℃
  • Cooling Option: Air-cooled / Water-cooled (optional)

3 Core Module Advantages

1. High-Performance Refrigeration System

The refrigeration section is equipped with world-famous brand refrigeration compressors and premium matching refrigeration components. The overall refrigeration circuit is optimized via mature industrial design, featuring stable cooling capacity, efficient water vapor separation and long continuous running lifespan, laying a solid foundation for subsequent deep adsorption drying.

2. Robust & Long-Lasting Adsorption System

  • Pressure Vessel Standard Tower Body: Adsorption tanks are manufactured fully compliant with pressure vessel specifications, with reliable structural strength and safety performance for long-term pressure bearing.
  • Premium Wear-Resistant Desiccant: Adopts domestic top-tier adsorbent material with outstanding compressive strength, anti-abrasion, high-temperature resistance and anti-hydrolysis capability, avoiding powder failure under long-cycle operation.
  • Anti-Pulsation Switch Design: Special gas supply structure for tower switching; slow charging and time-delay switching eliminate airflow pulsation, prevent desiccant displacement and reduce air impact abrasion. Independent filling & discharge ports enable convenient adsorbent replacement.
  • Stable Control Valves: Imported pneumatic butterfly valves are configured to guarantee leak-free, reliable tower switching operation.

3. Intelligent High-Integration Control Box

  • Core chip: Adopts high-performance ATMEL microprocessor chip for stable signal processing and anti-interference ability.
  • Visual Operation Panel: Built-in clear process flow chart for intuitive equipment status viewing; LED digital display shows real-time operation cycle state, valve switching status and timing parameters.
  • Superior Cost Performance: Highly integrated control circuit reduces extra electrical accessories, lowers failure rate and simplifies daily troubleshooting.

Ideal Application Scenarios

This heatless combined air dryer is perfect for factories with mixed dry air requirements and limited workshop space:
  • Precision machinery, metal laser cutting and welding workshops
  • Small & medium pharmaceutical, food packaging production lines
  • Plastic coating, injection molding and printing plants
  • General automation pneumatic equipment, instrument air systems
  • Electronic assembly and low-to-medium flow compressed air stations

Why Choose Sollant Heatless Combined Air Dryer?

  1. Two drying technologies in one skid: Replace two independent dryers, save installation space and cut pipeline & civil engineering costs.
  2. Dual cooling options: Air-cooled for workshops without cooling water supply; water-cooled for high-load continuous production environments.
  3. Heatless regeneration structure: No auxiliary electric heating components, fewer vulnerable spare parts, lower daily maintenance workload.
  4. Safe & durable design: Standard pressure vessel tanks, anti-pulsation adsorption protection and wear-resistant desiccant extend service life.
  5. Visual intelligent control: Real-time LED status display simplifies equipment monitoring for operators without professional technical background.
All units pass strict factory pressure testing, refrigeration cycle and dew point inspection before delivery. Our engineering team provides free pre-sales air flow matching, cooling scheme recommendation and full after-sales installation guidance.

Final Takeaway

If your factory needs both medium dew point refrigerated air and ultra-dry ≤-40℃ desiccant air, and you want to save equipment investment and floor space, the Sollant Heatless Combined Air Dryer is your cost-effective integrated solution. Its mature refrigeration + heatless adsorption dual-stage design, stable low dew point output, flexible cooling modes and easy-maintenance structure resolve the pain points of separate drying equipment deployment, bringing higher comprehensive economic benefits for small and medium-sized industrial compressed air stations.

Contact our sales team to obtain customized technical proposals and competitive quotations matched to your air flow and workshop conditions.

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